Unshakable Strength / High-Power UV Curing Solution for Structural Adhesives High-Intensity UV LED Curing for Stronger, Faster & More Reliable Adhesive Bonding

When structural bonding demands high curing strength, consistent energy delivery and production-level reliability, ordinary UV lamps may not be enough.

Our high-power UV LED curing system is engineered for UV-curable structural adhesives, optical adhesives, crystal epoxy, resin bonding and industrial assembly applications where stable UV intensity and controlled curing conditions are critical.

With up to 16 W/cm² UV intensity, water-cooled thermal management, adjustable output from 0–100%, and multiple wavelength options including 365nm, 385nm, 395nm and 405nm, the system delivers concentrated UV energy directly to the bonding area for fast and repeatable curing.

Whether you are bonding glass to metal, plastic to metal, optical components, electronic components or structural assemblies, the system can be configured around your adhesive formulation, part geometry and production process.

Actual curing performance depends on adhesive formulation, photoinitiator system, substrate, bond-line thickness, UV wavelength, irradiance and exposure time. Process validation is recommended before production.

• Continuous Conveyor System: 400mm wide belt conveyor with 0.5-5m/min adjustable speed for seamless integration into automated production lines.
• 6000W High-Intensity LED Array: Delivers deep curing penetration through thick structural adhesive layers with uniform irradiance across 400mm x 300mm curing zone.
• 365nm Peak Wavelength: Optimized for maximum photoinitiator activation in epoxy, acrylic, and urethane structural adhesives.
• Digital PLC Control: Precise speed, intensity, and exposure time settings with real-time monitoring and fault diagnostics.
• Efficient Exhaust Cooling: Built-in exhaust fan and air cooling channels maintain stable operating temperature for 20,000+ hour LED lifespan.
• Production Ready: CE and RoHS certified, designed for 24/7 continuous operation in demanding industrial environments.

This system is particularly suitable for UV-curable adhesives used in:

For structural glass assemblies, decorative hardware, fixtures and industrial components.

Ideal for transparent or translucent plastic components where UV light can reach the adhesive layer.

Suitable for electronics, automotive components, consumer products and industrial assemblies.

For lenses, transparent components, displays and optical assemblies requiring controlled UV exposure.

For bonding, fixing and encapsulation processes involving UV-curable adhesives.

The high-intensity UV output is suitable for applications using transparent UV adhesives and crystal epoxy materials.

For industrial UV-curable resins, adhesives, sealants and protective coatings.

Every structural bonding application is different.

We can customize the UV curing system according to:

• UV wavelength
• UV intensity
• Emitting area
• Working distance
• Optical design
• Water-cooling capacity
• Installation dimensions
• Mounting structure
• PLC interface
• Automatic triggering
• Production line speed
• Curing area
• Multi-head configurations

We can develop customized UV LED curing solutions for applications requiring higher irradiance, larger curing areas or specialized optical configurations.

Send us your required:

Curing Area + Adhesive Type + Wavelength + Working Distance + Cycle Time

and our engineers can recommend a suitable configuration.

365nm is commonly used for many UV adhesive formulations, but the correct wavelength depends on the adhesive photoinitiator. 385nm, 395nm and 405nm may also be appropriate for compatible formulations.

Yes, it can be used for compatible UV-curable epoxy and resin formulations. The adhesive must contain an appropriate photoinitiator system and be designed for UV curing.

Yes. The system is suitable for compatible transparent UV-curable crystal epoxy and optical adhesive applications.

The recommended working distance for this configuration is approximately 30–50mm.

Yes. UV output can be adjusted from 0–100%.

For high-power continuous operation, water cooling provides effective thermal management and helps maintain stable operating conditions.

Yes. The system can be customized for integration with dispensing equipment, robotic systems, indexing tables and other automated production equipment.

Yes. The emitting window can be customized according to the required curing area and application.

The system is designed for an LED lifetime of up to approximately 20,000 hours, depending on operating conditions and thermal management.

Yes. We recommend customers provide their UV adhesive technical data sheet and, when possible, send representative samples for curing evaluation.