Wide Format Linear UV LED Long Lamp Head for Web Coating & Roll-to-Roll Production
High-Intensity UV LED Linear Curing for Continuous Web Processing
The Wide Format Linear UV LED Long Lamp Head is an industrial UV LED curing solution engineered for web coating, roll-to-roll processing, flexible film treatment, UV varnish curing, UV ink curing, and continuous coating lines.
Designed with a long linear emitting window, the system provides concentrated UV energy across the working width of the moving web, helping manufacturers achieve fast, consistent, low-temperature curing without interrupting continuous production.
With customizable emitting width, wavelength, cooling configuration, and UV intensity, the system can be integrated directly into new or existing R2R coating machines, web printing lines, laminating systems, and automated production equipment.
| Model |
CG-CT10-1500100-3500A |
lamp color |
Rose golden |
| Power |
3500W |
Chip brand |
LG/Seoul |
| Input voltage |
AC85-265V |
Wave length |
365/385/395/405nm |
| Application |
UV ink/vanish/coating /adhesive curing |
Life span |
20000H |
| Cooling way |
Water cooling |
Emitting window size |
customized |
| UV intensity |
18W/CM2 |
Dimmable |
0%-100% |
| Best emitting distance |
30-50mm |
Package |
wooden case |
Key Advantages
1. Wide-Format Linear Design
A long emitting window provides continuous UV exposure across the moving web.
2. High-Intensity UV Output
High UV irradiance supports fast curing of UV inks, coatings, varnishes, adhesives and resins.
3. Low-Temperature Processing
Reduced thermal load helps protect thin and heat-sensitive substrates.
4. Instant ON/OFF
No warm-up or cool-down period, making the system suitable for automated production lines.
5. Adjustable UV Intensity
0–100% intensity control enables process optimization for different materials and production speeds.
6. Customized Width
Lamp length and emitting area can be engineered according to your actual web width.
7. Stable Continuous Operation
Water-cooled configurations are available for demanding high-power, high-duty-cycle applications.
8. Easy Machine Integration
The system can be designed for integration with PLC, HMI, encoder and existing machine control systems.
Industrial Applications
The RapidCure 365-405nm UV-LED System is widely utilized across various high-precision manufacturing industries:
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Industrial Digital Inkjet Printing: High-speed curing for UV inkjet, flexographic, label, and packaging printers.
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Electronic Assembly & PCB Coating: Rapid bonding for camera modules, micro-speakers, displays, and conformal solder mask curing.
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Optical & Medical Device Bonding: Crystal-clear, bubble-free bonding for optical lenses, endoscopes, catheters, and hearing aids.
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Resin 3D Printing & Post-Curing: Quick depth curing for stereolithography (SLA/DLP/LCD) resins and industrial models.
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Plastic & Acrylic Fabrication: High-strength, non-yellowing seam bonding for display holders and plastic enclosures.
OEM & Customization Services
As a direct UV-LED curing system manufacturer, we provide end-to-end custom engineering to match your exact production requirements:
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Custom Irradiation Dimensions: Handheld, linear array, or broad-area flood curing heads.
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Specific Wavelength Combinations: Custom hybrid LED matrices (e.g., 365nm + 395nm in one lamp).
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Private Labeling (OEM): Customized casing color, logo branding, and bespoke user interfaces.
UV LED Curing Equipment FAQ:
Q1: Can the lamp length be customized?
Yes. The emitting length and width can be customized according to your web width and machine installation space.
Q2: What wavelengths are available?
365nm, 385nm, 395nm and 405nm are available. Multi-wavelength configurations can also be discussed for specific formulations.
Q3: Can the UV intensity be adjusted?
Yes. The UV output can be controlled from 0–100% according to the curing process.
Q4: Is water cooling necessary?
Not always. Air cooling can be used for suitable power levels. Water cooling is recommended for high-power linear systems and continuous high-duty-cycle operation.
Q5: Can this UV LED lamp be integrated into an existing R2R machine?
Yes. The lamp head can be customized for mechanical installation and electrical/control integration with existing coating, printing or converting equipment.
Q6: Can it cure UV varnish?
Yes. The system can be used for UV varnish and UV coating curing when the selected wavelength and UV dose are compatible with the formulation.
Q7: Can it be used for flexible films?
Yes. The low-temperature characteristics of UV LED curing make it particularly suitable for many flexible and heat-sensitive substrates.
Q8: What information do you need to recommend a UV LED system?
Please provide:
- Web width
- Coating width
- Web speed
- Coating/ink/adhesive type
- Coating thickness
- Substrate material
- Current UV lamp type
- Current lamp power
- Working distance
- Required curing result
Our engineers can then recommend a suitable linear UV LED configuration.
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