Industrial Water-Cooled 2700W UV LED Curing System for Continuous Production Lines

The CG-CT3-72027-2700A is an industrial-grade water-cooled UV LED curing system built for manufacturers who cannot afford downtime. Combining a 2700W high-power UV LED irradiation head, an intelligent touch-screen controller, and a dedicated industrial water chiller, it holds a stable 18W/cm² UV output through continuous 24/7 production. The system cures UV inks, varnishes, coatings, and adhesives in a fraction of a second, making it a dependable drop-in replacement for conventional mercury UV lamps on high-speed printing, coating, and bonding lines. Because the irradiation length and emitting window size can both be customized, and full OEM and ODM programs are available, this platform adapts to almost any automated production environment while lowering energy consumption and maintenance cost.

• Industrial Water-Cooled Architecture: A dedicated industrial chiller removes heat from the LED module efficiently, so UV output stays stable and heat-sensitive substrates stay protected during non-stop production.
• 2700W High-Power Irradiation Head: A high-density LED array delivers up to 18W/cm² peak irradiance, curing thick and pigmented formulations quickly to shorten takt time and lift line yield.
• Continuous 24/7 Operation: The thermal design supports round-the-clock running without output drift or forced cool-down periods, matching high-utilization manufacturing schedules.
• Intelligent Touch-Screen Control: An integrated control cabinet provides intuitive operation, digital power adjustment, real-time monitoring, and PLC integration for easy automation.
• Instant ON/OFF Cold Light Source: No warm-up and no cool-down, with low heat radiation, allowing immediate switching for intermittent and mixed-model production.
• Mercury-Free and Ozone-Free: No mercury, no ozone generation, and no VOC discharge, offering a cleaner and more sustainable alternative to legacy UV lamps.
• 20,000-Hour LED Lifetime: Premium LG and Seoul chips combine with effective cooling to reach an expected 20,000-hour service life with a two-year warranty.

• Touch screen operation with a simple, intuitive interface
• Digital power adjustment and precise UV intensity tuning
• Real-time system monitoring of temperature and output
• Water cooling monitoring with automatic protection
• Fault alarm protection for safe unattended running
• External signal control and PLC integration for automated lines

This water-cooled UV LED curing system covers a broad range of industrial duties. In printing it supports flexographic, offset, screen, digital inkjet, label, and packaging printing. In industrial coating it handles wood, plastic, metal, decorative, and protective finishes. In electronics manufacturing it is used for PCB assembly, camera module bonding, sensor packaging, connector sealing, semiconductor packaging, adhesive bonding, glass bonding, and optical lens assembly. It also serves medical device manufacturing, display bonding, and automotive electronics, wherever a low-temperature, high-speed, and highly repeatable curing step is required.

Each system is shipped in a rugged wooden case suitable for long-distance sea and air freight. Standard lead time is 10 to 15 working days with a supply ability of 10 sets per day, so repeat and volume orders are handled without long waits. The minimum order quantity is one set at an FOB price of USD 2500 to 3000 per set, with L/C and T/T accepted. Every unit is factory tested before dispatch, and the complete system, including the industrial chiller and power supply, carries a two-year warranty backed by responsive technical support. OEM and ODM programs are welcome for partners who want a private-label curing solution tailored to their process.